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Wire and Cable Extrusion Line
For more than 60 years, CMG(China machinery group) has been at the forefront of wire and cable extrusion in the building and construction, automotive, power cable and communication wire industries.
Our extensive line of wire and cable extruders—along with payoffs and takeups, accumulators, cooling systems and capstans—enable us to offer one-stop shopping. Our extruders are the workhorses of the industry. Our depth of wire and cable extrusion knowledge and experience is unsurpassed in the wire and cable industry.
Aerial cable, building wire, coaxial and composite cable, video pair cable, tray cable, CATV, THHN and THWN wire are just a few applications accommodated by our wire and cable machinery.
30mm-150mm Wire Extruder Production Line
Application
The wire and cable extrusion line is primarily used for wire and cable insulation using PVC, LDPE, Nylon and TPU. It can also be equipped with a triple co-extrusion crosshead and double layering system.
Production Line Consists
Pay off, main cabinet, fixed trough, movable trough, accumulator, traction device, take-up, spark tester.
Optional Parts
Active pay off, pre-heater, power machine, diameter-testing laser gauge, LSZH screw, single and dual bobbin take-up, coiling and wrapping machine.
Features
The extrusion machine can achieve a concentricity of the finished wire products of more than 90% with high precision. All of this is possible with the user-friendly interface and automated operation.
| Type and Designation | Screw Parameters | Extrusion Capacity(kg/h) | Power（kw） | Finished Wire Dia.(mm) | |||||
| Dia. (mm) |
L/D Ratio |
Rotation Speed (r/min) |
PVC | LDPE | PP | Main Motor Power | Total Power |
||
| FJX-30 | Φ30 | 25:1 | 20-110 | 25 | 16 | 13 | 5.5 | 21 | 0.2-1 |
| FJX-40 | Φ40 | 25:1 | 20-110 | 40 | 20 | 17 | 7.5 | 24 | 0.4-3 |
| FJX-50 | Φ50 | 25:1 | 20-110 | 80 | 40 | 34 | 11 | 28 | 0.8-5 |
| FJX-60 | Φ60 | 25:1 | 15-110 | 100 | 53 | 41 | 18.5 | 42 | 1-8 |
| FJX-70 | Φ70 | 25:1 | 15-110 | 130 | 86 | 68 | 22-37 | 50 | 2-12 |
| FJX-80 | Φ80 | 25:1 | 10-90 | 200 | 122 | 96 | 30-55 | 65 | 3-25 |
| FJX-90 | Φ90 | 25:1 | 10-80 | 240 | 133 | 124 | 37-75 | 75-113 | 5-35 |
| FJX-100 | Φ100 | 25:1 | 85 | 280 | 190 | 150 | 75-90 | 134-149 | 10-60 |
| FJX-120 | Φ120 | 25:1 | 80 | 380 | 260 | 200 | 90-132 | 176-208 | 12-70 |
| FJX-150 | Φ150 | 25:1 | 60 | 650 | 400 | 350 | 110-160 | 205-255 | 15-80 |
70mm-200mm Cable Extruder Production Line
Usage
PVC, LDPE, Nylon, and TPU insulation.
Production Line Consist
Pay off, main machine, main cabinet, fixed trough, traction, take-up.
Optional Parts
Caterpillar, sparkling machine, diameter-testing laser gauge, LSZH screw, gantry type take-up and pay off, end-shaft type take-up and pay off.
| Model | Screw Parameters | Extrusion capacity(kg/h) | Power(kw) | Pay-off wire dia.(mm) | Finished wire dia.(mm) | ||
| Dia. (mm) | L/D Ratio | Rotation Speed (r/min) | Extrusion Capacity | Main Motor Power | Pay-off wire dia.(mm) | Finished Wire Dia.(mm) | |
| FJX-70 Extrusion | Φ70 | 25:1 | 100 | 130 | 30 | 3-15 | 4-30 |
| FJX-80 Extrusion | Φ80 | 25:1 | 95 | 180 | 75 | 3-20 | 4-40 |
| FJX-90 Extrusion | Φ90 | 25:1 | 90 | 280 | 90 | 3-35 | 4-45 |
| FJX-100 Extrusion | Φ100 | 25:1 | 85 | 330 | 110 | 4-50 | 5-60 |
| FJX-120 Extrusion | Φ120 | 25:1 | 80 | 420 | 132 | 8-70 | 8-80 |
| FJX-150 Extrusion | Φ150 | 25:1 | 70 | 780 | 160 | 8-100 | 15-120 |
| FJX-200 Extrusion | Φ200 | 25:1 | 60 | 1000 | 250 | 30-140 | 35-145 |
A Wire and Cable Extrusion Line is an industrial machine used for the production of various types of wires and cables. The process generally involves melting raw materials such as polymers or metals and extruding them through a die to form a continuous length of wire or cable. The extruded material is then cooled, coated (if necessary), and wound onto a spool.
The extrusion line typically consists of several components, including the extruder, which is the main processing unit where the raw materials are melted and mixed together; the die, which shapes the material into the desired cross-sectional shape; the cooling system, which cools the extruded material down to room temperature; and the take-up system, which winds the finished product onto a spool or reel.
Wire and cable extrusion lines can be used to produce a wide range of products, from simple single-conductor wires to complex high-performance cables. Some common applications include power cables, telecommunications cables, automotive wiring harnesses, and coaxial cables for television and internet connections.
