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Rod Breakdown Machine for Copper, Aluminum and Aluminum-alloy
Usage
The machine is used to draw copper rod from Ø 8 mm to Ø 1.2~4.0 mm(drawing aluminium wire from 9.5mm to 1.7~4.8mm), which can be continuous annealed before the outlet wire wound by the dual takeup device or coiler.
Components
Pay-off stand, main drawing machine, continuous annealer(for copper wire only) , tension box, automatic dual take-up device(or coiler according to customer), wire pointer and stripper, electrical control system, etc.
Pay-off stand
Main drawing machine
Annealing machine
Tension box
Dual bobbin take-up machine
Drop coiler machine
Workshop
Main Capability Features
1. The machine tank is one-piece casting part with advantages of beautiful appearance, advanced structure, low operation noise, efficient production and high economic benefit.
2. The drawing capstan diameter is Φ450mm, structure is in line tilting, which can avoid abrasion, squeezing of the copper wire. The capstans are of high hardness and rigidity. The fix speed capstan and drawing capstan are driven by different motors, adopt most advanced bus structure, so the speed can be synchronously adjusted and the drawing dies can be changed quickly.
3. Cooling type of drawing capstan is immersed type, drawing dies and copper wire can be cooled and lubricated in a best way.
4. There is separation between cooling & lube oil and gear box to prevent drawing oil leak into gear box. Multiple sealing methods are designed to put an end to leaking oil.
5. Drawing capstan, fix speed capstan and guide wheel are specially handled and have high hardness, abrasive resistance and long life span.
6. Driven by high precision grinding gear (gear material: 20CrMnTi, carburizing and quenching), with oil lacking protection system
7. Drawing main motor, fix speed capstan driving motor and take-up motor are all equipped with siemens full-digital DC speed control devices.
Main Technical Parameter
High Speed Copper Wire Drawing Machine| Item | |||
| Inlet Wire Dia.(mm) | Ø 8 | Ø8 | Ø 8 |
| Outlet Wire Dia.(mm) | Ø 2.0~4.0 | Ø 1.5~4.0 | Ø 1.2~4.0 |
| Max Die No. | 9 | 11 | 13 |
| Drawing Capstan Dia.(mm) | 450 | ||
| Max. Line Speed(mm) | 20 | 22 | 25 |
| Main Motor Power(KW) | 280 | 280 | 280 |
| Annealer Power | 60V×5000A(6000A) | ||
| Drawing Capstan | Coated with tungsten carbide | ||
| Dual Takeup Standard(mm) | PND500/630 | ||
| Traversing Type | Motor type | ||
| Lubrication Type | Immersion and spraying |
||
| Item | |||
| Inlet Wire Dia.(mm) | Ø 9/12 | Ø9/12 | Ø9/12 |
| Outlet Wire Dia.(mm) | Ø 2.8~4.8 | Ø 2.2~4.8 | Ø 1.7~4.8 |
| Max Die No. | 9 | 11 | 13 |
| Drawing capstan Dia.(mm) | 450 | ||
| Max. Line Speed(mm) | 20 | 22 | 25 |
| Main Motor Power(KW) | 220 | 220 | 250 |
| Drawing Capstan | Coated with tungsten carbide | ||
| Dual Takeup Standard(mm) | PND500/630 | ||
| Traversing Type | Motor type | ||
| Lubrication Type | Immersion and spraying |
||
| Machine type | ||||
| Max. Inlet Dia. (mm) | Ф8 | |||
| Outlet Dia. ( mm ) | Ф1.2~Ф3.2 | Ф1.6~Ф3.2 | Ф2.3~Ф3.2 | Ф2.6~Ф3.2 |
| Max. Die No. | 13 | 11 | 9 | 8 |
| Max. Line speed (M/S） | 20 | 18 | 12 | 12 |
| Body structure | Ironed cast | |||
| Transmission type | By high precision grinding gear | |||
| Fix speed capstan Dia.(mm) | Ф400 | |||
| Drawing drum | Coated by tungsten | |||
| Main motor power (KW) | 160 | 132 | 132 | 132 |
| Lubrication Type | Immersion | |||
| Optional Equipment | 1. 350T continuous annealing device | |||
| 2.Double take-up | ||||
| 3.Coiler | ||||
| 4.QD630 Single take-up | ||||
| Optional Function | Fast change die system | |||
| 350T On-line continuous annealing device | ||||
| Type | 350T | |||
| Machine Structure | （horizontal type） | |||
| Annealing Wheel Dia. (mm) | Ф350 | |||
| Annealing Wire dia. (mm) | Ф1.2~Ф3.2 | |||
| Annealing Protection Type | Steam or nitrogen | |||
| Annealing Voltage | 0~60V | |||
| Annealing Current | 0~4500A |
|||
| Machine type | |||
| Max. Inlet Dia. (mm) | Ф9.5 | ||
| Outlet Dia. ( mm ) | Ф1.8~Ф4.2 | Ф2.3~Ф4.2 | Ф3.0~Ф4.2 |
| Max. Die No. | 13 | 11 | 9 |
| Max. Line Speed (M/S） | 20 | 18 | 15 |
| Body Structure | Ironed cast | ||
| Transmission Type | By high precision grinding gear | ||
| Fix Speed Capstan Dia.(mm) | Φ400 | ||
| Drawing Drum | Coated by tungsten | ||
| Main Motor Power (KW) | 132 | 110 | |
| Lubrication Type | Immersion | ||
| Take-Up Type | 1. Double take-up | ||
| 2. QD630 Single take-up | |||
| Optional Function | Fast change die system |
||
A Rod Breakdown Machine is a type of industrial equipment used in the process of manufacturing copper wire. It is designed to draw large copper rods through a series of dies that gradually reduce their diameter, thus forming thinner wires. The machine typically consists of a motorized capstan that pulls the copper rod through a set of tungsten carbide dies, which are arranged in a series of stages. The rod is lubricated with a coolant to reduce friction and prevent overheating during the drawing process. The resulting wire can then be further processed and ultimately used for a wide range of applications, such as electrical wiring and cable production.
How to choose high quality Copper Rod Breakdown Machine?
When choosing a high-quality copper rod breakdown machine, there are several important factors to consider:
Durability: Look for machines made from high-quality materials that can withstand the rigors of daily use.
Efficiency: Choose a machine with a high processing speed and low power consumption to maximize your productivity while minimizing energy costs.
Precision: The machine should be able to produce copper rods of consistent size and shape with minimal waste.
Ease of use: Look for a machine with an intuitive interface and easy maintenance procedures to minimize downtime.
Service and support: Choose a manufacturer with a reputation for excellent customer service and technical support to ensure your machine runs smoothly over the long term.
Price: While cost is always a consideration, focus on value for money rather than simply opting for the cheapest option available.
By considering these factors, you can select a copper rod breakdown machine that meets your specific requirements and delivers exceptional results.
Other search items: rod breakdown line, medium copper wire drawing machine
